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www.Fisher.com
Fisherr HP and HPA Control Valves
Contents
Introduction 1.................................
Scope of Manual 1.............................
Description 2.................................
Specifications 3...............................
Educational Services 3.........................
Installation 3..................................
Maintenance 6.................................
Packing Lubrication 8..........................
Packing Maintenance 8.........................
Adding Packing Rings 8.....................
Replacing Packing 9........................
Trim Removal 14..............................
Valve Plug Maintenance 15.....................
Lapping Seats 17..............................
Trim Replacement 20..........................
Retrofit: Installing C-seal Trim 24................
Replacement of Installed C-seal Trim 26...........
Trim Removal (C-seal Constructions) 26.......
Lapping Metal Seats (C-seal Constructions) 27..
Remachining Metal Seats
(C-seal Constructions) 27.................
Trim Replacement (C-seal Constructions) 28...
Parts Ordering 29...............................
Parts Kits 30...................................
Parts List 31...................................
Figure 1. HP Valve with 667 Actuator
and FIELDVUE™ DVC6200 Digital Valve Controller
X0183-1
Introduction
Scope of Manual
This instruction manual includes installation, maintenance, and parts information for NPS 1 through 6 HP valves with
CL900 and CL1500 ratings; NPS 1 through 2 HP with CL2500 ratings; NPS 1 through 8 HPA valves with CL900 and
CL1500 ratings; and NPS 1 through 2 HPA valves with CL2500 ratings. Refer to separate manuals for instructions
covering the actuator, positioner, and accessories.
Do not install, operate, or maintain HP series valves without being fully trained and qualified in valve, actuator, and
accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is important to
carefully read, understand, and follow all the contents of this manual, including all safety cautions and warnings. If you
have any questions about these instructions, contact your Emerson Process Management sales office before
proceeding.
Unless otherwise noted, all NACE references are to NACE MR0175-2002 and MR0103.
Instruction Manual
D101634X012
HP and HPA Valves
October 2014
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Strany 1 - Introduction

www.Fisher.comFisherr HP and HPA Control ValvesContentsIntroduction 1...Scope of Manual 1...De

Strany 2 - Description

Instruction ManualD101634X012HP and HPA ValvesOctober 201410Figure 3. Packing ArrangementsUPPER WIPER (KEY 27)PACKING FOLLOWER(KEY 28)FEMALE ADAPTOR(K

Strany 3 - Installation

Instruction ManualD101634X012HP and HPA ValvesOctober 201411Figure 4. Live-Loaded PackingA6297-1Typical HIGH-SEAL Graphite ULFPacking SystemTypical EN

Strany 4

Instruction ManualD101634X012HP and HPA ValvesOctober 201412NoteThe following step also provides additional assurance that the valve body fluid pressu

Strany 5

Instruction ManualD101634X012HP and HPA ValvesOctober 201413Table 9. Valve Stem Connection Torque and Drill Size for Pin HoleVALVE SIZE,NPSVALVE STEMD

Strany 6 - Maintenance

Instruction ManualD101634X012HP and HPA ValvesOctober 201414When all nuts are tightened to that torque value, increase the torque by 1/4 of the specif

Strany 7

Instruction ManualD101634X012HP and HPA ValvesOctober 201415Key numbers referenced in this procedure are showninfigure16,17,or18,except where indicate

Strany 8 - Packing Maintenance

Instruction ManualD101634X012HP and HPA ValvesOctober 2014161. With the valve plug (key 5) removed according to the trim removal procedure, proceed as

Strany 9 - Replacing Packing

Instruction ManualD101634X012HP and HPA ValvesOctober 201417Lapping SeatsKey numbers referenced in this procedure are showninfigure16,17,or18,except w

Strany 10 - Instruction Manual

Instruction ManualD101634X012HP and HPA ValvesOctober 201418NoteHP Series valves use spiral-wound gaskets. These gaskets provide their seal by being c

Strany 11

Instruction ManualD101634X012HP and HPA ValvesOctober 201419Figure 9. Typical Balanced TSO Trim, Large Port Designs (2.6875 Inch and Larger Port Diame

Strany 12

Instruction ManualD101634X012HP and HPA ValvesOctober 20142Table 1. SpecificationsEnd Connection Styles and Ratings(1,2,3,4)Flanged: Consistent with C

Strany 13

Instruction ManualD101634X012HP and HPA ValvesOctober 201420Trim ReplacementWARNINGObserve the warning at the start of the Maintenance section.After a

Strany 14 - Trim Removal

Instruction ManualD101634X012HP and HPA ValvesOctober 2014213. Disassemble the outer plug from the inner plug and install the seal over the inner plug

Strany 15 - Valve Plug Maintenance

Instruction ManualD101634X012HP and HPA ValvesOctober 201422Figure 10. HPD with C-seal TrimFLOW DOWN FLOW UPVIEW A37B1399-ACAUTIONFailure to comply wi

Strany 16

Instruction ManualD101634X012HP and HPA ValvesOctober 201423FOR VALVEPLUGSFITTINGPORT SIZE(Inches)DIMENSIONS, mm(See Drawing Below)Part Number(To Orde

Strany 17 - Lapping Seats

Instruction ManualD101634X012HP and HPA ValvesOctober 201424Retrofit: Installing C-seal TrimNoteAdditional actuator thrust is required for a valve wit

Strany 18

Instruction ManualD101634X012HP and HPA ValvesOctober 2014259. Remove the existing valve stem and plug, cage, and seat ring from the valve body follow

Strany 19

Instruction ManualD101634X012HP and HPA ValvesOctober 201426CAUTIONTo avoid excessive leakage and seat erosion, the valve plug must be initially seate

Strany 20 - Trim Replacement

Instruction ManualD101634X012HP and HPA ValvesOctober 2014278. Inspect the lower seating surface where the valve plug contacts the seat ring for wear

Strany 21 - All Constructions

Instruction ManualD101634X012HP and HPA ValvesOctober 201428Figure 15. Example of Machining the Lower (Valve Plug to Seat Ring) and Upper (C-seal Plug

Strany 22

Instruction ManualD101634X012HP and HPA ValvesOctober 2014293. PlacetheC-sealplugsealoverthetopofthevalveplugandpressitontotheplugusingtheinstallation

Strany 23

Instruction ManualD101634X012HP and HPA ValvesOctober 20143SpecificationsSpecifications for the HP Series valves are shown in table 1.Table 2. Approxi

Strany 24

Instruction ManualD101634X012HP and HPA ValvesOctober 201430Parts KitsStandard Packing Kits (Non Live-Loaded)Stem Diameter, mm (Inches)Yoke Boss Diame

Strany 25

Instruction ManualD101634X012HP and HPA ValvesOctober 201431Parts ListNumerous available combinations of valve parts makeselection of some parts diffi

Strany 26

Instruction ManualD101634X012HP and HPA ValvesOctober 201432Figure 16. NPS 1 HPS ValveFLOWFLOWFLOW UPFLOWDOWNj APPLY LUB52B6054-BHPS TRIMMICRO-FORM PL

Strany 27

Instruction ManualD101634X012HP and HPA ValvesOctober 201433Figure 17. NPS 2 HPAD ValveHPADFLOWHPASMICRO-FLAT PLUGFLOWFLOW UPFLOW DOWN53B665753B6655KE

Strany 28

Instruction ManualD101634X012HP and HPA ValvesOctober 201434Figure 18. NPS 2-6 HPD ValveFLOW UPFLOW DOWNHPD TRIMFLOW127 mm (5-INCH) YOKE BOSS(GLOBE &a

Strany 29 - Parts Ordering

Instruction ManualD101634X012HP and HPA ValvesOctober 201435Figure 19. NPS 2-6 HP Valve - Alternate ConfigurationsFLOWHPT, HPAT TRIM(ALL SIZES)FLOWNPS

Strany 30 - Parts Kits

Instruction ManualD101634X012HP and HPA ValvesOctober 201436Figure 19. NPS 2-6 HP Valve - Alternate Configurations (Continued)FLOWHPT, HPAT TRIM WHISP

Strany 31 - Parts List

Instruction ManualD101634X012HP and HPA ValvesOctober 201437Keys 22*, 23*, 27*, 33*, 34*, and 35* Soft Packing PartsPACKINGARRANGEMENTKEYNUMBERPACKING

Strany 32

Instruction ManualD101634X012HP and HPA ValvesOctober 201438Key 2* Cage for Angle Valves with Restricted Port Equal Percentage TrimVALVERATINGVALVESIZ

Strany 33

Instruction ManualD101634X012HP and HPA ValvesOctober 201439C-seal Parts for HPD and HPAD Valves (Keys 2*, 5*, 4*, 64*, 8*, and 6*)VALVE SIZE,NPSPORTD

Strany 34

Instruction ManualD101634X012HP and HPA ValvesOctober 20144damage, provide a relief valve for over-pressure protection as required by government or ac

Strany 35

Instruction ManualD101634X012HP and HPA ValvesOctober 201440TSO Parts for HPS and HPT Valves (Keys 2*, 4*, and 5*)VALVESIZEPORTDIATVLTRIMSTEMDIAMETERA

Strany 36

Instruction ManualD101634X012HP and HPA ValvesOctober 201441TSO Parts for HPS and HPT Valves (Keys 8*, 63*, 9*, and 10*)VALVESIZEPORTDIATVLTRIMSTEMDIA

Strany 37

Instruction ManualD101634X012HP and HPA ValvesOctober 201442Key 4* Seat Ring for Constructions without Cavitrol III CageVALVESIZE,NPSDESIGNPORTDIAMETE

Strany 38

Instruction ManualD101634X012HP and HPA ValvesOctober 201443Key 4* Seat and Liner for Buttweld End and Socket Weld End Angle ValvesVALVE RATING VALVE

Strany 39

Instruction ManualD101634X012HP and HPA ValvesOctober 201444Key 5* Valve Plug for HPS and HPAS Valves with Micro-Form PlugVALVESIZE,NPSVALVE STEMCONNE

Strany 40

Instruction ManualD101634X012HP and HPA ValvesOctober 201445Key 5* Valve Plug for Cavitrol III TrimVALVESIZE,NPSVALVEDESIGNCAGEASSEMBLYDESCRIPTIONACTU

Strany 41

Instruction ManualD101634X012HP and HPA ValvesOctober 201446Key 5* Valve Plug for an NPS 2 to 6 CL1500 Globe Valve Without Micro-Form, Micro-Flute, or

Strany 42

Instruction ManualD101634X012HP and HPA ValvesOctober 201447Key 5* Valve Plug for an NPS 2 to 8 CL1500 Angle Valve Without Micro-Form, Micro-Flute, or

Strany 43

Instruction ManualD101634X012HP and HPA ValvesOctober 201448Key 5* Valve Plug for an NPS 1 to 2 CL1500 Angle Valve without Micro-Form, Micro-Flute, Mi

Strany 44

Instruction ManualD101634X012HP and HPA ValvesOctober 201449Key5*ValvePlugforNPS6and8AngleValveswithWhisperTrimIIIVALVE SIZE,NPSVALVEDESIGNVALVE STEMC

Strany 45

Instruction ManualD101634X012HP and HPA ValvesOctober 20145Table 4. Additional Shutoff Classification per ANSI/FCI 70-2 and IEC 60534-4Valve DesignVal

Strany 46

Instruction ManualD101634X012HP and HPA ValvesOctober 201450Key 5* Valve Plug for HPAS Valves with Micro-Flat Plug/Seat and LinerVALVERATINGVALVE SIZE

Strany 47

Instruction ManualD101634X012HP and HPA ValvesOctober 201451Key 6* Valve Plug Stem for CL1500 Standard and Whisper Valves with Whisper Trim III Cage (

Strany 48

Instruction ManualD101634X012HP and HPA ValvesOctober 201452Key 6* Valve Plug Stem for CL1500 Standard and Whisper Valves with Whisper Trim III Cage (

Strany 49

Instruction ManualD101634X012HP and HPA ValvesOctober 201453Key 6* Valve Plug Stem for CL1500 Standard and Whisper Valves with Whisper Trim III Cage (

Strany 50

Instruction ManualD101634X012HP and HPA ValvesOctober 201454Key 6* Valve Plug Stem for HP CL2500 Standard a nd Whisper Valves with Whisper Trim III Ca

Strany 51

Instruction ManualD101634X012HP and HPA ValvesOctober 201455Key 8* Graphite Piston Ring for HPD (NPS 2 to 6) and HPAD (NPS 2 to 8) OnlyVALVE SIZE, NPS

Strany 52

Instruction ManualD101634X012HP and HPA ValvesOctober 201456Keys 5*, 8*, 9*, 10*, and 63* HPT and HPAT Above 232_C(450_F) Using PEEK(1)Anti-Extrusion

Strany 53

Instruction ManualD101634X012HP and HPA ValvesOctober 201464. Use accepted piping and welding practices when installing the valve in the pipeline. For

Strany 54

Instruction ManualD101634X012HP and HPA ValvesOctober 20147Table 8. Torque for Body-to-Bonnet Bolting Using Anti-Seize Lubricant(1)VALVERATINGVALVE SI

Strany 55

Instruction ManualD101634X012HP and HPA ValvesOctober 20148Packing LubricationCAUTIONDo not lubricate graphite packing. Graphite packing is self-lubri

Strany 56

Instruction ManualD101634X012HP and HPA ValvesOctober 20149When using packing with a lantern ring (key 24) it may be possible to add packing rings abo

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